Gas: CSST Bonding and Lightning

Code Stories · PressureTest

The rule in Massachusetts today

Not in facts.json. Verbatim, 248 CMR 5.07(5): "Delete sub-section 7.13.2 and replace with the following: 7.13.2 CSST. CSST systems shall be bonded in accordance with subsection 7.13.1 unless such bonding would be in conflict with manufacturer installation instructions. However, to the extent the manufacturer's installation instructions require additional bonding which falls within the scope of electrical licensure, this code shall not govern such requirements. In such instances, the installation may not be approved by a plumbing or gas inspector unless there is proof that an electrical permit has been obtained to perform such bonding."

Why it exists

Lightning that strikes a building, or strikes near it, can raise nearby metal systems such as wiring, ducts, water pipe and the gas line to very different voltages. CSST has a thin wall.

Why it exists (cont.)

When the voltage between it and a nearby metal object gets high enough, an arc jumps the gap and can burn a pinhole through the tubing, and the leaking gas can ignite. Bonding ties the CSST to the building's grounding system so its voltage rises and falls with the other metal, which reduces the chance of an arc.

Why it exists (cont.)

Bonding lowers the risk but does not eliminate it. Research in 2011 concluded that a more complete equipotential approach is needed.

Why it exists (cont.)

Manufacturers responded with arc-resistant jackets.

2009

Fire Engineering describes the field reports that drove the code change.

Source: https://www.fireengineering.com/fire-safety/new-requirements-for-csst-installation/

2009

The 2009 edition of NFPA 54 adds CSST bonding requirements.

Source: https://inspectapedia.com/Design/National-Fuel-Gas-Code-NFPA_54-2012.pdf

2011

Fire Protection Research Foundation report 'Validation of Installation Methods for CSST Gas Piping to Mitigate Lightning Related Damage' (April 2011).

Source: https://www.subrogationrecoverylawblog.com/2011/04/21/new-report-on-csst/

2012

NFPA 54 2012 moves the bonding connection point.

Source: https://inspectapedia.com/Design/National-Fuel-Gas-Code-NFPA_54-2012.pdf

2017

International Association of Fire Chiefs position on the mechanism.

Source: https://www.iafc.org/about-iafc/positions/position/protection-of-corrugated-stainless-steel-tubing-(csst)-from-lightning-strikes

Make it stick

Mnemonic: 'Bond it so it rises together.' Lightning damage is not about the voltage itself but about the difference between two pieces of metal. Tie them together and the arc has less reason to jump. Picture the result without it: a spark-welded pinhole in a gas line.

Myth

The appliance's electrical ground already bonds the gas line.

Reality

Do not assume it. MA's rule (248 CMR 5.07(5)) defers to the CSST manufacturer's instructions, and for standard yellow CSST those call for a direct bond to the grounding electrode system. That bonding is electrical work, so the gas inspector may not approve the job without proof of an electrical permit.

Myth

Bonded CSST is lightning-proof.

Reality

The 2011 FPRF study found end-point bonding alone insufficient for a complete solution. Bonding reduces risk.

Myth

Clamp the bond anywhere on the yellow tubing.

Reality

No. Manufacturers forbid clamping the corrugated tubing; the clamp goes on rigid pipe or a CSST brass fitting as their instructions specify. The 2012 NFPA 54 wording (metallic pipe or fitting between the point of delivery and the first CSST fitting) is the national rule. MA replaced it with 'follow the manufacturer' (248 CMR 5.07(5)).

Check 1

CSST (corrugated stainless steel tubing) gas piping systems must be:

  1. Painted yellow for its full exposed length
  2. Bonded to the electrical grounding system
  3. Sleeved in PVC conduit wherever concealed
  4. Limited to runs installed outdoors above grade

A nearby lightning strike can put high voltage on a building's metal systems. Thin-walled CSST can be perforated by arcing between it and other grounded metal, starting a gas fire. Bonding keeps the tubing at the same electrical potential as other metal in the building, which reduces that arcing.

Check 2

CSST must be bonded because:

  1. Static electricity from flowing gas builds up on its jacket
  2. It is required only to keep the maker's warranty valid
  3. Lightning surges can arc through its thin wall
  4. Bonding lowers friction loss and improves gas flow

CSST's corrugated stainless wall is very thin, and when a nearby lightning strike energizes the building, a voltage difference between the CSST and other grounded metal can arc across it and burn a hole, starting a gas fire. Bonding it directly to the grounding electrode system keeps it at the same potential as other metal so no arc forms.

Now practice it

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